PL

Plating lines

We build new coating lines and rebuild existing ones. Our projects are listed below. We have a used Zn and ZnNi zinc plating line for sale.

Union Parts · Bobrowa

Automatic brake disc phosphating line

1000 pcs / day

A new, automatic line with 15 stations. The automation controls the load carriers, the sequence of operations, process times and bath temperatures.

Process direction
  1. Pos. 15Chemical degreasing
  2. Pos. 14Cascade rinse
  3. Pos. 13Cascade rinse
  4. Pos. 12Pickling
  5. Pos. 11Cascade rinse
  6. Pos. 10Cascade rinse
  7. Pos. 9Activation
  8. Pos. 8
  9. Pos. 7
  10. Pos. 6Cascade rinse
  11. Pos. 5Cascade rinse
  12. Pos. 4Dryer
  13. Pos. 3Impregnation
  14. Pos. 2Dryer
  15. Pos. 1Loading / unloading
Union Parts line, view along the tanks Hall with the Union Parts phosphating line Water recycling system and laboratory next to the line

The line comprises

  • PP process tanks
  • stainless steel dryers
  • transport system (structure + manipulator)
  • water supply and wastewater discharge system
  • agitation with compressed air and Venturi nozzles
  • phosphating bath filtration
  • ventilation within the line enclosure
  • operator platform (galvanised steel gratings, steel structure)
  • load carrier racks (an innovative solution)
  • carts for moving loads and for loading/unloading
  • water recycling system (treatment of inter-stage rinse water)

We also supplied

  • chemical-resistant flooring
  • laboratory
  • chemicals store
  • ventilation of the entire building
  • polycarbonate panel enclosure of the line
Zakład Powłok Galwanicznych HSW · Stalowa Wola

Rack and barrel line

15 min cycle

Renovation and rebuild of a two-row line for decorative coatings into a single-row line for zinc coatings and for zinc and manganese phosphating. The tank sequence was adapted to the zinc plating and phosphating processes. The line runs in an automatic cycle; the cycle for the zinc plating process is 15 minutes.

Line positions

  • 1 × chemical degreasing
  • 2 × pickling
  • 1 × anodic degreasing
  • 1 × activation
  • 2 × two-position tank for weak-acid zinc plating
  • 2 × zinc phosphating
  • 1 × blue passivation
  • 1 × yellow passivation
  • double rinses after each process

Also installed

FDG · Gliwice

Weak-acid barrel zinc plating line

Dismantling and reassembly of a weak-acid barrel zinc plating line at a new site. The line was fitted with new elements of the extraction system (wet scrubber, emitter) and a loading and unloading station, and was automated.

Let’s talk about your line

Call: +48 531 612 532 Send an e-mail