Carbonate freezers

Carbonates accumulating in alkaline baths impair their performance. The freezer cools the bath to the temperature at which carbonates precipitate, filters them out and returns the purified bath to the tank.

Effector GM

WEF 100 carbonate freezer

Welded construction in 304/316 stainless steel. OMRON CP1L PLC control with a touch-screen operator panel.

Operating cycle

  1. 01FillingA diaphragm pump draws the bath into the jacketed tank; the refrigeration unit and glycol pumps start.
  2. 02CoolingGlycol in the jacket cools the bath to the set temperature, while an agitator mixes it.
  3. 03FiltrationThe bath flows through the extractor's mesh belt; the frozen-out carbonates are collected in a bag.
  4. 04HeatingThe filtered bath is heated in the lower tank.
  5. 05EmptyingThe same pump returns the bath to the tank; the system rinses itself automatically.

Technical data

Thermal powerapprox. 2.1 kW (depending on operating conditions)
Medium temperature+15 to +20 °C
Installed power3.2 kW (agitator, process pump, compressor)
Power supply400 V / 50 Hz / 3 phases
Control24 V DC; valve supply 24 V AC
Material316 and 304 stainless steel
RefrigerantR507 (secondary circuit: glycol)
Pipes / connectionsPVC DN 25; 2 × outlet DN 1¼″; water wash DN 25
Process pumppneumatic diaphragm ½″
Dimensions (L × W × H)1846 × 880 × 2050 mm
Weight240 kg

The manufacturer reserves the right to make design changes resulting from technical progress.

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